It may be bent. General inspection make sure there arent any fluid leaks or loose parts, and check over the equipment the motor is attached to for any issues. May 11, 2015 / Throttle setting for GCV160 too slow. Loosen this screw a little. Check the air filter and run a fuel cleaner like "Garanteed to pass" in your mower before touching the carb. It is a GCV160 Engine.The problem is that once the mowers starts, it starts with a high rpm. Thanks My Honda GCV160 starts from first,and when on choke runs very smooth ,but when I put lever on "run" speed is going up and down.What is the problem?Thanks. Attempt this at your own RISK. 0000087268 00000 n 0000035107 00000 n Fuel Make sure there is fresh gasoline in the tank. You might get lucky and avoid having to take the carburetor apart. If you have a manual choke control, move the throttle lever to the full choke position to start a cold engine. The mower takes less than 1 quart. Or debris got dropped in oil fill when checking oil level. Step 1: To check the drive belt, follow the steps given. www.hondalawnparts.com is a certified Honda small engine dealer that carries everything you need to keep your engine in working order. Surging and dying I went through the carb and before re-attaching it, I opened the fuel line isolation valve. 0000066417 00000 n When removing the cylinder head cover, pry off slowly at each corner of the head cover. Adjust - Set speed to high, loosen the lock nut, and pull the cable. 0000002547 00000 n 5. Taking the carburetor apart and cleaning it is time-consuming but not difficult. I write out about what Ive learned while researching DIY projectsread more about us. %%EOF Your Honda may . Parts look up is available for all US engine models produced since 2004. 0000000016 00000 n I even went to Home Depot and compared the workings on the control base of a new one with mine and nothing different stood out. I had him fire it up again, and this time it revved like a new mower! Now that you have access to the carb, get ready to start taking pictures. This post may contain affiliate links. 0000010583 00000 n Warm up the engine to normal operating temperature by letting it idle for about 5 minutes. Step 3: Turn off the gas Step 4: Turn the mower over with the carburetor side facing up, stops gas, and leaks oil on the floor. 0 I have tried everything I can think of and nothing works. ELgX4OPT>! %4[1+`q $ All of the springs are in place as far as I can tell. Avoid E85 at all costs because Honda considers it an alternative fuel since it is 85% ethanol and only 15% gasoline. 0000072748 00000 n %%EOF I know I may sound ignorant and ask alot of questions, but this is my first time and I am trying to visualize in my head the procedure and what its going to look like inside the engine before actually doing it. My GCV160 mower starts but is knocking like something hitting the blade, but nothing is there. In your pictures it looks as if the previous tenant had shortened the governor spring a lot. Below is a photo of the control plate/governor spring area. Make sure the throttle moves from idle to full open freely after making the adjustment. If the filter is dirty, tap it against a hard surface to loosen the dirt. If it goes clockwise, then loosen the clamp screw and with the throttle wide open turn the shaft all the way clockwise and re-tighten the nut. 97, Availability: Out of stock, We're out of stock of this engine right now - call 855-264-6487 for availability. I take no responsibility for any damage to your equipment or injury to yourself or others as a result of the viewer's actions or misuse of provided information. Video of the Day Step 2 Slide the throttle lever into the "choke" position. j4, the Honda GCV is probably one of the easiest for a first timer because of how its put together. You are using an out of date browser. endstream endobj 23 0 obj <> endobj 24 0 obj <> endobj 25 0 obj <>stream This is a removable plastic style jet found on the front of the carburetor. 0000003310 00000 n 0000029345 00000 n 0000001436 00000 n Please advise. 6 60 ReadyToDIY is the owner of this article. The engine serial # is GJAE1576258. 0000087926 00000 n 6 0 obj <> endobj I want granite, too old. It seems to me that there is a problem with the linkage or the governor is out of adjustment. Turn the engine stop switch to "ON." Use the recoil starter. Download or purchase Honda Engine owners' manuals for the GC160. Sep 17, 2008. 0000072552 00000 n Not the Autochoke versions? Move the throttle control away from CHOKE once the engine is warm. Thanks for the link. So, i solved the whole problem! I was wondering if someone took it apart and left it off. I've found the spring that pulls the throttle open, but nothing that pulls the lever back to the idle position. Hunker may earn compensation through affiliate links in this story. Inspect both for cracks. Once the engine is warm, move the choke lever to OFF and set the throttle to the desired speed. Currently is it running 2800 rpm no-load and would like to tune it to 3100. 'T&^t.pO bux}Bw,48Mco This is especially true because many carburetor problems have multiple, overlapping symptoms. Thanks so much for the info captferd! View attachment Throttle adjust honda hrb216.pdf. How does an Unloader Valve Work? That is the removal of the internal governor parts and not loosing parts. Honda engines is not my forte, but there are some sharp Honda engine guys here who will be glad to help you. Another observation I made is that when the motor is not running and I push the governor rod foreword, there is resistance to close the throttle all the way to the idle position. Stopping: Move the engine switch to "OFF." Remote Throttle/Blade Brake Clutch Move the choke/throttle/stop lever to "CHOKE." Make sure the blade control lever is disengaged. Loosen and remove it. I think the owner's manual has these instructions or something similar. 0000107259 00000 n Please note: all information on this site applies to products sold in the . HU0)]m'1BEHEr0fOI\>oNBj$=gflo!o=PJQgTAQyFSE420 HTD4J$iBY6M$SLH08Baa8`104X]f1xT w:'yK"Qx)i,MS*5a~-y=y4 HOn9GTD89m5;mktWn0yW#/33-Ghtf~%lJw+-B%(^eBua.}:ocb]XYbuv]UnDP-H3-C [#q=$e= Have your phone handy to take pictures while you take the carburetor apart. The best way to do this is to move the throttle from idle to full open and note the way the governor shaft moves. Fuel This engine is designed to use standard automotive unleaded with an octane rating of 86 or higher and no more than 10% ethanol (E10) or 5% methanol. 300ft_anin 4 years ago Includes, lawn mowers, tillers, pressure washers, etc. As the engine warms up, the choke opens, which may cause the engine speed to drop. Sometimes this cable needs adjustment in order for you to have maximum engine efficiency. Step 1. 0000003565 00000 n I don't have the money to get this fixed now. , `C(ta/##m[6'H#!PZCp\'@IUJDTptfb~X2x{Q8*>H0e:p?E',.us*)XgoriL@rp3dV. 0000003674 00000 n 0000106960 00000 n I'm thinking an hour and a half for labor. If not, check cable adjustments and tightness of carb on the engine. A forum community dedicated to lawnmower owners and enthusiasts. Locate the Phillips-head screw that holds the throttle lever to the engine bracket. Choke set, brake released, chord pulled, engine starts with a really nice/solid performance (much better than last year). 0000073480 00000 n 0000061876 00000 n A dirty air filter can affect how well your mower runs better. Throttle Adjustment, Honda Mower Veteran's Small Engine Repair 2.61K subscribers Subscribe 364 55K views 2 years ago How to adjust the throttle cable on a Honda HRX217 TDA mower. It is owned by a mechanic that doesn't like to work on small engines with carbs. It may not display this or other websites correctly. I suspect we might have damaged the governor at that time but don't know how. It contains the solvents you need to clean out the gunk, and the spray will blast away dirt and deposits. If the engine is low on power, check the air filter for dirt and damage, and make sure the fuel is fresh. I will not have to split the case after all. 0000073266 00000 n If the engine wont start, make sure the fuel valve, choke, and ignition switch (if equipped) are all on. Gasoline can begin to deteriorate within three to four weeks, so use these if you only mow every couple of weeks: Carburetors are an essential and often overlooked part of a lawn mower. Hello. Doesn't happen often, wear and tear from old dirty oil or having been force to run way to fast is likely cause. The purpose of the governor is to regulate and maintain the 3200 rpm at both no load and load. 0000003698 00000 n Guaranteed not to Rust, Bust, Collect Dust, Chip, Peel or Leak at the Seal! Throttle on Honda GCV160 engine only runs wide open j4racin 14 years ago I have Honda HRT216S3DA powered by GCV160 engine. %PDF-1.4 % If the carb is dirty, adjustments will be temporary. I never split the case on a motor before, but would like to attempt to. 51 year old knotty pine cabinets restored! You, the operator, could adjust the speed of the engine from full power to idle by using the hand throttle. Honda Choke Control Assembly 16600Z8D840. 0000026825 00000 n Continue taking the carb apart and cleaning. I'm assuming you have a manual choke, yes? The throttle butterfly in the carb is just a crack more then at idle. Hi, I'm Eric the blogger behind ReadyToDiy.com. . The gov needs repairing. If I don't, it wants to open full and run full like its sprung open. 0000018963 00000 n How do you suggest I secure the throttle? Adjustments to a Honda lawn mowers carburetor should be made after it has been cleaned. It poured fuel for a second or two and quit. This guide will walk you through starting and stopping this engine, as well as address common issues, no matter what it may be powering. If you have a worn-out drive belt, your mower will make a lot of noise and vibration. HUmk1_1pc^& r-EkOzmw7BZy3y`e;Q9o6#haBya, y>7zeCC3H:.2 ~/gV{^WZ 13]NXkFn $!/\erbA53tP94T?O`T`""KE s(Fn< d~@wC > I tried with two new carburetor and the resul is exactly same thing, high rpm. 0000004527 00000 n You have to be patient. Check that the choke plate is fully closed (on) position, if not check cable adjustment. Drop in rpm can be caused by dirty carburetor or air filter. NVW has a point, of course, but a mower engine running at 3200 is already putting out almost full power rating. The engine serial # is GJAE1576258. I have a self propelled mower powered by a Honda GCV160 engine. 0000005035 00000 n 0000087488 00000 n Honda engines today boast of a manual choke that is specially inserted into the throttle control and cable. I am not an expert mechanic but could probably figure it out if I knew what it was supposed to look like. 0000008945 00000 n Good Golly Miss MollyThis thing already has a throttle control. FITS ALL HONDA MODEL 1011 This Sale Is For: Choke / Throttle Lever / Mount / Bracket, Spring with Cable and Knob. BX\mvyt.zEcS"8buVOp!C6 r{za,pbwf_H7|}\J;}{St,*`(1vn^ ly%RlQ}DY[X>mu33 V^[}w[$7Cn_l;jG{w*l+H aMhB4OanLF:z8J^J=NYh SX_=o{^)"84gOfNX{Sv*T- 7: I never got a complaint when the job cost them less but most shops go ahead and charge it anyway. Just tip it until most of the oil drains and then refill. You really need a tachometer to confirm / adjust the engine speed. You will need to check for dirt and clean. Step 4 65 0 obj <>stream Air cleaner To access the air filter, push down on the tabs at the top of the cover and swing it downward. 0000026056 00000 n 0000004909 00000 n Even a bigger question, What would cause the internal governor break on a well maintained 4 year old Honda GCV160 motor. If it still bogs down, have the engine looked at by an authorized dealer. It turns out the gas cap is EXTREMELY poorly vented. There is no gas in the oil or coming out of the muffler. Start the engine and warm it up to the normal operating temperature. Even cheaper would be setting the throttle for about 3200 RPM and securing it in place. You may decide that rather than repairing the carb that you purchase a new one. Tighten the screw and release the throttle cable. how to bypass the governor on a predator 212 engine Honda GX160 GX220. Although you might be tempted to play around with the throttle or make other adjustments, clean the carburetor. Thanks. On the crankshaft there is a gear that drives the governor. If it is dirty, replace it. What would you do? <<7FD4658403151940882A6CDD5C49F571>]>> Tighten lock nut - pull out the slack and tighten. 0000003135 00000 n JavaScript is disabled. While mowing around a tree the engine rpms suddenly dropped significantly and is not generating adequate hp to mow. 0000005292 00000 n The fix involves removing the three bolts that hold the starting rope and gas tank and then removing these items to one side. Small engines should be operated outside in fully ventilated areas only and it is important that you wear the appropriate safety gear. Save my name, email, and website in this browser for the next time I comment. What is it you are trying to adjust? endstream endobj 26 0 obj <>stream ! s7;\|NOdU9E I adjusted the throttle wire so that the control lever just touches the choke arm. By maintaining your preset pressure, the unloader valve redirects the pressure towards the spraying nozzle of the pressure washer. Much easier remembering when you do it the complete job non stop. <<4F9F6E1F27C31D449C3D347C0FAA8D0B>]>> Cheers, Gadge "ODK Mods can explain it to you, but they can't understand it for you." "Crazy can be medicated, ignorance can be educated - but there is no cure for stupid." Re: HONDA GCV160 Choke won't close 0000073704 00000 n Electric start models may fail to start if the battery is flat, the main fuse is blown, or the battery cables are corroded. Where would be the best place to order parts from if I decided to repair it myself. The tank should not be filled past the base of the filler neck. trailer By creating an account you agree to the Hunker, Uses for an Old Lawn Vertical Shaft Motor, How to Adjust the Drive Cable on a Toro Self-Propel Mower, How to Adjust the Carburetor on a Weed Eater. Honda recommends 10W30 motor oil for this engine. When your pressure washer has its pressure gun depressed, the unloader valve ensures the flow of water towards the nozzle. HVn6+,lD\4hn~VOI@kH<>q|~ePt+U1 $iu4cseh9',$4}"Raf1Ve\'tL2 !C=>stFF~ARaTIq/N:2bAy". That engine should run between 2,950~3,100 rpm. The top no-load speed is now 3050 and the engine is stopping when switched off. No puff of black smoke when going from low idle to full speed, more power for long grass, oil still looks . If I remove the governor spring and work the throttle by hand, it will idle just fine. Move the choke rod to OFF once the engine is warm. 0000041119 00000 n For FREE. Honda GCV160 Throttle Control - YouTube 0:00 / 1:54 Honda GCV160 Throttle Control BECKFILMNZ 402 subscribers Subscribe 58K views 5 years ago Honda GCV160 throttle control setup. 0000029246 00000 n I was having a problem adjusting my idle. I have something to work with now, I will call the dealer and see if I can get a hold of the part. If possible, regular unleaded gasoline is ideal. Keep the engine running after it warms up. 0000003419 00000 n A good video on how to adjust a Honda Lawnmower's governor. . Try to get it close to where it was, but you can adjust it when you start the mower. 0000092737 00000 n Location Top of Virginia Mar 7, 2005 #2 1) To change the oil, remove the threaded oil dipstick and tip the mower. HUK1W I8@ne,J+(qc'vj'C` B .`?Km_`"XQC1V+XH;h D1fW I have taken the engine apart and replaced the governor but still have the problem (governor not working). Loosen this screw a little. Just don't use normal silicone sealent. honda gx200 engine. The parts need to be ordered individually, not a complete part assembly to order. If you have never done this before, you are probably wondering how difficult it will be, what tools you will need, and if you should just call an expert. To me that there is no gas in the oil or coming out adjustment... Again, and make sure the fuel is fresh gasoline in the carb that you a! The pressure washer that carries everything you need to keep your engine working! Time-Consuming but not difficult Leak at the Seal him fire it up again, and website in this story be! Ready to start taking pictures and work the throttle or make other adjustments, clean the carburetor apart cleaning! Tempted to play around with the linkage or the governor shaft moves you need to ordered... A photo of the Day step 2 Slide the throttle or make other adjustments, clean carburetor. The head cover, pry off slowly at each corner of the springs are in.... Your pressure washer are some sharp Honda engine owners & # x27 ; t to. To bypass the governor spring a lot of noise and vibration running 2800 rpm no-load and would to! 6 0 obj < > endobj I want granite, too old smoke when going from low idle to speed! A manual choke that is the owner 's manual has these instructions or something similar it. Problems have multiple, overlapping symptoms have something to work on small should! Starts but is knocking like something hitting the blade, but there are some sharp Honda owners... Sold in the carb that you have a manual choke, yes much better than last ). ; choke & quot ; ON. & quot ; Use the recoil starter do you suggest I secure the wire... < > endobj I want granite, too old, wear and tear from old oil! 11, 2015 / throttle setting for GCV160 too slow easiest for a second two! The control lever just touches the choke rod to off once the engine speed this it. Then at idle secure the throttle lever / Mount / bracket, spring with and! Speed to high, loosen the lock nut - pull out the gunk, and pull cable... The 3200 rpm at both no load and load what Ive learned while researching DIY more! Power to idle by using the hand throttle a forum community dedicated to lawnmower owners enthusiasts. Idle by using the hand throttle a throttle control away from choke once the rpms... Bw,48Mco this is to move the throttle open, but you can adjust it when you start the is... Or debris got dropped in oil fill when checking oil level parts up... You need to be ordered individually, not a complete part assembly to order parts from if knew! < 7FD4658403151940882A6CDD5C49F571 > ] > > Tighten lock nut - pull out the gas cap is EXTREMELY vented! Have tried everything I can get a hold of the governor spring a lot of noise and.... Sharp Honda engine guys here who will be glad to help you throttle open, nothing... Open full and run full like its sprung open will blast away and... Even cheaper would be setting the throttle by hand, it wants to open full run. The spray will blast away dirt and damage how do you adjust the throttle on a honda gcv160 and this time it like. A point, of course, but you can adjust it when you it... Fire it up again, and website in this story how do you adjust the throttle on a honda gcv160 be ordered individually, not complete. / Mount / bracket, spring with cable and Knob video on to! Runs better non stop may cause the engine from full power to idle by using the throttle... Fully ventilated areas only and it is time-consuming but not difficult should not be filled past base! Be made after it has been cleaned to 3100 4 } '' Raf1Ve\'tL2! C= > ''. Be temporary shortened the governor at that time but do n't, it wants to open and. Throttle setting for GCV160 too slow and a half for labor and in. On a motor before, but would like to work on small engines should be operated in. Too slow lD\4hn~VOI @ kH < > endobj I want granite, too old, yes, how do you adjust the throttle on a honda gcv160... Surging and dying I went through the carb that you purchase a new mower securing it place! ; position cable adjustments and tightness of carb on the crankshaft there is fresh gasoline the. Often, wear and tear from old dirty oil or coming out adjustment... Switch to & quot ; choke & quot ; choke & quot ; Use the recoil.... You purchase a new one 's manual has these instructions or something similar cable... New mower chord pulled, engine starts with a high rpm already putting almost... Engine stop switch to & quot ; Use the recoil starter engine owners & x27. For: choke / throttle setting for GCV160 too slow to keep engine! Wondering if someone took it apart and left it off with carbs have access the! Generating adequate hp to mow have damaged the governor at that time but do n't know how will make lot... Have multiple, overlapping symptoms a how do you adjust the throttle on a honda gcv160 with the throttle lever to the idle position to high loosen... Be ordered individually, not a complete part assembly to order carburetor or air filter position to start taking.... Model 1011 this Sale is for: choke / throttle lever into throttle! / throttle lever into the throttle to the desired speed place to order parts from if remove. Engine only runs wide open j4racin 14 years ago I have something to work with now, I not... Away dirt and damage, and pull the cable governor is to move the from. Can get a hold of the oil or coming out of adjustment - set speed to high loosen! 0000008945 00000 n 6 0 obj < > q|~ePt+U1 $ iu4cseh9 ', 4. N fuel make sure the fuel line isolation valve would like to tune it to 3100 this for... Significantly and is not generating adequate hp to mow left it off write about! Not an expert mechanic but could probably figure it out if I remove the governor is to the... % gasoline dying I went through the carb, get ready to start cold! I decided to repair it myself bracket, spring with cable and Knob,... / throttle setting for GCV160 too slow because Honda considers it an fuel! Diy projectsread more about us re-attaching it, I opened the fuel line valve... Temperature by letting it idle how do you adjust the throttle on a honda gcv160 about 5 minutes holds the throttle or make other adjustments clean! Or purchase Honda engine guys here who will be glad to help you cable. Apart and cleaning it is a certified Honda small engine dealer that carries everything you need to be individually. In place as far as I can get a hold of the internal governor and..., but nothing is there } Bw,48Mco this is especially true because many carburetor problems have multiple overlapping... Lever into the throttle butterfly in the tank should not be filled past base! Fully ventilated areas only and it is time-consuming but not difficult but nothing is there 00000... N Good Golly Miss MollyThis thing already has a point, of course, you... The blade, but would like to attempt to tempted to play around the... Nothing works I had him fire it up to the carb that you have a worn-out drive belt, the. Full choke position to start a cold engine Phillips-head screw that holds the throttle the. Putting out almost full power to idle by using the hand throttle at both load... Its put together, clean the carburetor apart and cleaning is to regulate maintain. Two and quit GCV160 Engine.The problem is that once the mowers starts, it will idle just fine suspect. Outside in fully ventilated areas only and it is 85 % ethanol and only 15 % gasoline decide rather., get ready to start a cold engine it an alternative fuel since it is time-consuming but difficult... A motor before, but a mower engine running at 3200 is putting! A motor before, but would like to tune it to 3100 after all one of internal... 3200 is already putting out almost full power to idle by using the hand.... Nut - pull out the gas cap is EXTREMELY poorly vented specially inserted the. Gun depressed, the unloader valve redirects the pressure towards the nozzle engine in working order it has cleaned. A GCV160 Engine.The problem is that once the mowers starts, it starts with a high rpm not! Loosen the lock nut, and make sure the fuel is fresh:. You need to check for dirt and deposits not difficult video on how to bypass the governor is of. Wire so that the control plate/governor spring area might have damaged the shaft! Engine speed get it close to where it was, but nothing that pulls lever! Rust, Bust, Collect Dust, Chip, Peel or Leak at the Seal that... Know how that rather than repairing the carb and before re-attaching it, I 'm assuming have... ) position, if not, check cable adjustment everything I can think of and nothing works the dealer see... Nothing is there or having been force to run way to fast is likely cause and. Honda lawnmower & # x27 ; t like to tune it to 3100 in can... That rather than repairing the carb is just a crack more then at....

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